FREE SHIPPING ON SELECT ITEMS!! Just use code: FREE during checkout.
We’re here to help: (800) 267-1674

Pelican 1605 Air Case with Pick N Pluck Foam

Made in USAMade in USA refers to a product that is virtually completely made in the United States of America. Any components not produced in the United States is negligible.
Limited Lifetime WarrantyA Limited Lifetime Warranty combines aspects of both limited and lifetime warranties. It offers product protection for as long as the original purchaser owns the product, but with specific limitations and exclusions.
Satisfaction GuaranteedSatisfaction Guaranteed is a promise that we ensure our customers are satisfied with the quality of the products they purchase from us and that they are free from any defects in materials or workmanship. We do our absolute best to be sure everyone gets satisfactory service and support.
WatertightWatertight means that a case is sealed so that water cannot enter under normal conditions, typically when subjected to water pressure or splashing. Watertight usually refers to being sealed against leaks rather than being fully submersible.
Customizable FoamCustomizable Foam Interior refers to pre-scored, perforated polyurethane foam that is perfect for creating your own cutouts for items without tools and without the need for a custom diecut. There are different terminologies for it including pick n pluck foam, diced foam, and cubed foam.
$347.95
SKU
1605Air
 

Pelican 1605 Air Case with Pick and Pluck Foam Interior. Up to 40% lighter than most polymer cases. Lightweight, hard shell carrying case. Customizable foam interior designed to give you the ability to create snug, protective compartments tailored to the exact shape of your items.

  • Pick and Pluck Foam Interior
  • New Style Conic Curve Lid Shape
  • Press and Pull Latches
  • Rubber Overmolded Handles
  • Stainless Steel Hasp Protectors
  • Padlockable
  • Business Card Holder
  • Automatic Purge Valve
  • Stackable
  • ATA Rated
  • Military Grade Protection
  • Injection Molded
  • Super-light Proprietary HPX Polymer
  • Watertight O-Ring Gasket
  • Crushproof and Dustproof
  • IP67/DEF STAN 81-41/MIL-SPEC Certified
  • Guaranteed for Life
  • USA Made

Interior Dimensions: 26 x 14 x 8.38 in.
Exterior Dimensions: 28.87 x 16.77 x 9.12 in.
Lid Dimensions: 2 in.
Base Dimensions: 6.38 in.
Weight: 11.61 Lbs.
Wheels: No Wheels
UPC Code: 019428132101

BlackYellowOrangeSilver


Interior Options:
Foam Empty TrekPak Dividers Padded Dividers


Pelican 1605 Air Large Air Case with Pick N Pluck Foam Interior

Pelican Air Protector Cases are the lightest Polymer Protector case on the planet. Up to 40% lighter. Guaranteed for life. New, high tech construction is lightweight and tough. Waterproof, dustproof and crushproof. Fully featured, the case has ABS double-throw latches that accept a user-supplied padlock, a watertight O-ring gasket, an automatic purge valve, and stainless steel hasp protectors. Users will appreciate the stylish conic curve lid shape and rubber overmolded handle. And for easier case ID, there’s an attractive and removable polycarbonate card holder that may be placed on the front or side of the case.

The Pick N Pluck Foam (Also known as cubed or diced foam) is shock-absorbent, pre-scored Foam in tiny cubes. The item is placed on the foam, outlined with chalk, and then the cubes around the item are removed to form a secure, protective cocoon. It is the easiest, fastest method for providing a cut-out for individual items. Best for shipping same items repeatedly.

  • Interior: Pick N Pluck Foam
  • Super-light Proprietary HPX™ Polymer
  • Proven Tough Double-Throw Latches
  • Automatic Purge Valve Balances Air Pressure
  • Watertight O-Ring Gasket
  • New Style "Conic Curve" Lid Shape
  • Crushproof and Dustproof
  • Stainless Steel Hasp Protectors
  • Rubber Overmolded Handles
  • New Removable Polycarbonate Card Holder With Front or Side Placement
  • Guaranteed for Life

UPC Code:
1605Air – 019428132101


Pelican Air Case Features


THE SCIENCE BEHIND STRENGTH AND LIGHTNESS
The Pelican™ Air case has been designed to cut weight without compromising durability. Pelican engineers have revolutionized the protector case by reducing structural waste while preserving their legendary standards of strength. In development for years, the design team challenged the status quo to "add lightness" to every detail.

Here are some important reasons why Pelican™ Air cases are both strong and light:

  • Molded from the next generation of Pelican’s lightweight HPX™ resin, a proprietary formula that rebounds without breaking
  • Honeycomb structural elements that are actually stronger than solid polymer material
  • Super-stiff "full box" sections are engineered to create hollow parts

UP TO THE TEST
It wouldn’t be a Pelican™ case if you couldn’t drop it, kick it and run over it – and the Pelican™ Air case is no different.

  • Drop-tested on concrete on all sides and corners with loads from six feet
  • Submerged for 30 minutes at a depth of one meter
  • Wheels are roll tested over 914 meters
  • 28 lb. steel dart dropped on all sides from one meter
More Information
SKU1605Air
BrandPelican Cases
Interior OptionsPick and Pluck Foam
Interior (LxWxH)26 x 14 x 8.38 in.
Exterior (LxWxH)28.87 x 16.77 x 9.12 in.
Weight11.61 Lbs.
ColorBlack
Available ColorsBlack, Orange, Silver, Yellow
Lid Depth2 in.
Base Depth6.38 in.
Max Temperature160 Degrees F
Min Temperature-60 Degrees F
Max Buoyancy112.9 Lbs.
WheelsNo Wheels
HandleRubber Overmolded Handles
LatchesDouble-Throw Latches
LockablePad-Lockable
Body MaterialProprietary Polypropylene Blend
Latch MaterialABS
O-Ring MaterialEPDM
Purge Body MaterialABS
Purge Vent MaterialHi-Flow Gore-Tex 3 Micron Hydrophobic Non-Woven
Water ResistanceWatertight
Transporting and Shipping Options
Small PackageSmall Package Service refers to cases that can ship via UPS, Fedex or USPS and would be charged a standard rate based on the weight. Cases must weigh less than 150 lbs. and meet certain dimensional requirements. Always check the carrier’s small package policy for exact limits.
Checked BaggageChecked Baggage refers to cases that can be checked in on the airlines that are under 50 lbs. and 62 in. overall or less and would be considered standard size bags that would not incur an oversize fee. Overall dimensions of the case are determined by adding the length, width and height together. Always check your airline’s specific policy, as size and weight limits can vary by carrier and route.
Pelican Air Case with No Foam

Empty

1605AirNF – No Foam Interior.

Pelican Air Case with Foam

Pick N Pluck Foam

1605Air – The Pick N Pluck™ Foam is shock-absorbent, pre-scored Foam in tiny cubes. The item is placed on the foam, outlined with chalk, and then the cubes around the item are removed to form a secure, protective cocoon. It is the easiest, fastest method for providing a cut-out for individual items. Best for shipping same items repeatedly. Also known as cubed or diced foam.

Pelican Air Case with Padded Dividers

Padded Dividers

1605AirWD – Durable nylon and foam dividers are extremely versatile. The compartments are connected with Velcro so you can easily change the configuration over again. Full Sewn Tub with Felt Exterior. Velcro™ Compatible Nylex™ Interior. Elastic Hold Down Straps. Hi-Visibility Yellow Interior. Set Includes: 1 Tub, 2 Large Dividers, 6 Medium Dividers, and 3 Small Dividers.

Pelican Air Case with TrekPak Divider System

TrekPak Divider System

1605AirTP – The TrekPak™ system uses pre-installed wall sections, divider panels, locking pins and a fool-proof cutting tool (included). Just lay your gear in the case, measure and cut the divider sections and lock them in place with the steel U-pins. We include extra divider material so you can change your mind, plus divider panels are also available separately so you can reconfigure your dividers anytime. Available in black cases only.

PELICAN LIMITED LIFETIME GUARANTEE OF EXCELLENCE

Pelican Products, Inc. guarantees its products for a lifetime against breakage or defects in workmanship. Pelican™ injection molded cases are guaranteed to be watertight to a depth of 3.3 feet (1 meter) for 30 minutes (IP 67) if properly closed with undamaged o-ring in place unless otherwise stated. To the extent permitted by law, Pelican’s liability is limited to the case and not its contents or foam. All warranty claims of any nature are barred if the container has been altered, damaged or in any way physically changed, or subjected to abuse, misuse, negligence or accident. For complete warranty details, see http://www.pelican.com/warranty or call Pelican at 800-473-5422. Lifetime Guarantee does not cover Roto Molded cases, RALS products, fabric portion of backpacks or smartphone cover accessories.

Write Your Own Review
You're reviewing:Pelican 1605 Air Case with Pick N Pluck Foam
Your Rating
Customer Questions
No Questions
Please, mind that only logged in users can submit questions

TRUSTED BY THE U.S. GOVERNMENT & FORTUNE 500 COMPANIES:


WHAT OUR CUSTOMERS ARE SAYING:

5 Star Rating5 Star Rating

"Exceptional Quality and Service"

We've been sourcing hard cases and multi-laptop transport cases for our IT deployment teams, and this company has exceeded expectations. The quality is unmatched—durable, secure, and clearly made for professionals. Their customer service team is responsive, knowledgeable, and genuinely committed to helping. Highly recommend for any company needing a quality shipping case.

- Procurement Manager, Federal Contractor

5 Star Rating5 Star Rating

"The Only Case Supplier We Trust"

We use their cases for secure field deployments, and they hold up to the toughest environments. Our reps always get quick answers and real solutions from their support team. Great partner for anyone needing rugged, high-quality shipping and transport options.

- IT Director, Defense Contractor

5 Star Rating5 Star Rating

"Built for Professionals - Built to Last"

We ordered multiple cases to secure sensitive equipment and laptops. Not only did they arrive quickly, but the quality was outstanding. Custom foam inserts were a game-changer for our workflow. Cases came with a lifetime warranty. And any time we’ve had a question, their support team handled it fast and professionally.

- Facilities Manager, National Utility Company

5 Star Rating5 Star Rating

"Top-Tier Cases and Even Better Support"

We needed laptop transport cases that could meet strict government transport standards. These cases were spot-on—secure, organized, and travel-ready. I was especially impressed by how proactive and helpful the customer support was. Their team helped us customize our order, and the process was smooth from start to finish. A great experience all around. Our organization will absolutely reorder.

- Logistics Coordinator, Municipal IT Tech Department


WHY CHOOSE SPECIALTY CASES?

Why Choose Specialty Cases
We found other products you might like!
Product Reviews

Parker SW3518-15FF Wheeled Shipping Case with Solid Layered Foam Interior

Parker SW3518-15FF Wheeled Shipping Case with Solid Layered Foam Interior
Customer Service

Delivery

Price

Review by Jen C.

I have ordered a few cases from Specialty Cases and have been pleased with ...

TM-S2918 Multiple Laptop Case For 10 Laptops | Fits Most 17 to 18 in. Laptops

TM-S2918 Multiple Laptop Case For 10 Laptops | Fits Most 17 to 18 in. Laptops
Customer Service

Delivery

Price

Review by Brian Schmoyer

Great case! We have shipped computers all over the USA using FEDX and UPS. ...

SKB iSeries 3i 2011-10 Wheeled Shipping Case w/ Cubed Foam

SKB iSeries 3i 2011-10 Wheeled Shipping Case w/ Cubed Foam
Customer Service

Delivery

Price

Review by Oliver

Bought this case to protect a telescope I purchased a couple years ago - it...

TM-S2918 Multiple Laptop Case For 10 Laptops | Fits Most 15 to 16 in. Laptops

TM-S2918 Multiple Laptop Case For 10 Laptops | Fits Most 15 to 16 in. Laptops
Customer Service

Delivery

Price

Review by Jeff

I was very pleased with the box. The foam inserts hold the laptops securely...

SKB iSeries 3i 5616-9 Wheeled Shipping Case w/ Empty Interior

SKB iSeries 3i 5616-9 Wheeled Shipping Case w/ Empty Interior
Customer Service

Delivery

Price

Review by EL

Great product, solid, high quality. Customer service is exceptional. A real...

SKB iSeries 3i 3613-12 Wheeled Shipping Case w/ Think Tank Dividers

SKB iSeries 3i 3613-12 Wheeled Shipping Case w/ Think Tank Dividers
Customer Service

Delivery

Price

Review by Amanda

Perfect case for my needs. I really really like the trigger release latch s...

SKB iSeries Field-Ready 4 M4/M16 Rifle Locker with Optics and Ammo Storage

SKB iSeries Field-Ready 4 M4/M16 Rifle Locker with Optics and Ammo Storage
Customer Service

Delivery

Price

Review by Bubba Gump

A must have for any real shooter!!!

SKB iSeries 3i 3613-12 Wheeled Shipping Case w/ Empty Interior

SKB iSeries 3i 3613-12 Wheeled Shipping Case w/ Empty Interior
Customer Service

Delivery

Price

Review by Kev

I love SKB cases and this one is perfect. in fact we may buy another to ma...

Multiple iPad Carrying Case for 18 Tablets

Multiple iPad Carrying Case for 18 Tablets
Customer Service

Delivery

Price

Review by EVG

These cases really are durable and protect the items inside. Well construct...

TM-S2918 Multiple Laptop Case For 7 Laptops | 15 x 11.5 x 1.5 in. Slot

TM-S2918 Multiple Laptop Case For 7 Laptops | 15 x 11.5 x 1.5 in. Slot
Value

Customer Service

Delivery

Review by Becky

You kept us updated on the delivery

Call Now 800-267-1674
Copyright © 2026 Specialty Cases All rights reserved.