Protective case sizing guide

How to Measure for a Protective Case

Measure the equipment itself, include every protrusion and accessory, and allow room for foam, dividers, cables, lids, and rails. Accurate dimensions make it easier to choose the right stock or custom case.

Before you start

Measure these four things

  1. 1

    Overall length, width, and height

    At the largest points, in the way the item will sit in the case.

  2. 2

    Everything that sticks out

    Knobs, feet, handles, brackets, and connectors.

  3. 3

    Accessories that travel with it

    Chargers, cables, tools, and spare parts.

  4. 4

    Weight and how it moves

    Total loaded weight, and hand carry, vehicle, parcel, freight, or air.

Quick answer

Measure the largest outside points

Record the equipment’s maximum length, width, and height in the position it will sit in the case. Include handles, knobs, feet, brackets, ports, connectors, and mounted parts.

Starting clearance calculation

Minimum interior dimension = equipment dimension + clearance on both sides.

For example, equipment measuring 18 × 12 × 6 inches with 2 inches of protection on every side starts at about 22 × 16 × 10 inches of usable interior space. Final clearance depends on the equipment’s weight and fragility, the foam type, and how the case is handled.

Step-by-step guide

How to measure your equipment

Follow these six steps before shopping, using a case finder, or requesting a quote.

  1. 1. Choose the case orientation

    Decide how the equipment will sit inside the case before you assign length, width, and height.

  2. 2. Measure maximum L × W × H

    Measure at the widest, deepest, and tallest points, including anything that sticks out or is attached.

  3. 3. Add protection clearance

    Allow room for foam, dividers, padding, lid depth, cable clearance, and loading access.

  4. 4. Include every accessory

    List chargers, cables, tools, batteries, brackets, remotes, adapters, documents, and spare parts.

  5. 5. Confirm loaded weight

    Add the case, equipment, accessories, and interior together to plan handles, wheels, and shipping.

  6. 6. Check interior and exterior size

    Interior dimensions decide the fit. Exterior dimensions affect storage, vehicles, freight, and handling.

Fit checklist

Information to have ready

  • Maximum equipment length, width, and height
  • Total loaded weight
  • A complete list of accessories and cables
  • Preferred interior: foam, dividers, padded, or open
  • How it travels: hand carry, wheels, vehicle, parcel, freight, or air
  • Clearance for rails, cables, connectors, lids, and mounts

Sizing by equipment type

What to measure for different case types

Each type of equipment has fit details beyond basic length, width, and height.

Laptops and tablets

Note how many devices, their overall size and thickness, where chargers go, and whether each unit needs its own slot.

Shop multiple laptop cases

Servers

Confirm rack units, server depth, rail and handle projection, rear cable clearance, and whether it ships mounted.

Shop server cases

Rack equipment

Confirm rack units, mounting depth, front and rear clearance, cable bend space, shock protection, and loaded weight.

Shop rack cases

Flat screens

Use the full monitor width, height, and depth, not only the diagonal screen size. Include stands, mounts, handles, and cables.

Shop flat screen cases

Shipping cases

Measure the full footprint, height, accessories, and protection clearance. Consider wheels, handles, and stacking.

Shop shipping cases

Custom interiors

Measure every item and note spacing, the order things come out, accessory compartments, and fragile points.

Compare interior options

Dimension definitions

Interior size, exterior size, and usable space

These measurements answer different questions. Checking all of them helps you avoid a fit that works on paper but not in practice.

MeasurementWhat it meansWhy it matters
Equipment dimensionsMaximum outside length, width, and height of the item.The starting size before you add protection clearance.
Interior dimensionsInside length, width, and height of the empty case.Shows whether the equipment and its interior can fit.
Usable spaceThe space left after foam, dividers, lid depth, rails, and padding.Keeps you from choosing a case that’s too tight once protection is added.
Exterior dimensionsOverall case size, including shell, hardware, wheels, and handles.Affects storage, vehicles, parcel limits, freight cost, and handling.

Avoid fit problems

Common case sizing mistakes

Using screen size as overall size

Diagonal screen size leaves out the bezel, stand, housing, hinges, and depth.

Forgetting accessories

Chargers, cables, brackets, tools, adapters, and removable parts often need their own space.

Ignoring protection clearance

Matching the interior exactly to the equipment leaves no room for cushioning or loading.

Checking only interior size

The outside of the case still has to fit storage areas, vehicles, doorways, and parcel limits.

Experience and accountability

Case sizing help from Specialty Cases

Guidance for your application

We compare fit by equipment, handling environment, transport method, and workflow.

Stock and custom options

We check available stock sizes before deciding whether a custom case is needed.

Since 1989

Specialty Cases has helped organizations choose reusable protective cases for over 35 years.

Guidance owner: Specialty Cases case specialists · Last reviewed August 2026

FAQs

Questions about measuring for a case

Should I measure the equipment or the old case?

Measure the equipment whenever possible. An old case may include unused space, compressed foam, or an interior layout that no longer fits how you use it.

How much extra space should I leave for foam?

It depends on the equipment’s weight, fragility, and shape, how it travels, and the foam you choose. Use the starting calculation above for planning, then confirm the final allowance with us before ordering.

Is screen size enough for a laptop or flat screen case?

No. Screen size is measured diagonally and doesn’t include the bezel, housing, hinge, stand, depth, or attached accessories. Measure the full outside dimensions.

What should I send for a rack case recommendation?

Send the rack units, equipment and mounting depth, front and rear cable clearance, total loaded weight, how it travels, and any needs for shock protection, wheels, lids, or console access.

Need help confirming fit?

Send your dimensions, quantity, loaded weight, accessories, how the cases will travel, your interior preference, and photos if you have them.